Solutions for a Stronger Future
Neoforge LLC advanced carbon fiber/graphine and resin systems that exceed the current industry state of the art in strength, weight, and manufacturing cycle times
We can solve any composite forming challenges
We are experts in complex composites forming, including HTPE, nano graphene fibers, with advanced epoxy systems that out performs other traditional composite materials.
Our composite systems can form into tight tolerances, complex geometry, and small radius
Advanced Carbon Fiber Solutions
Neoforge LLC excels in transforming carbon fiber into high-performance components, including replacing metalic hardware, tubing, spars, and many other parts in the aerospace and marine industries. Our advanced manufacturing techniques ensure that these carbon fiber parts meet or surpass the properties of their mono-material counterparts, offering superior strength, reduced weight, and enhanced durability.
Explore Our Comprehensive Engineering Services and Capabilities
Advanced Stress Analysis
Additive Manufacturing Solutions
Composite Material Expertise
Our Experts
Meet the Team
Robert Leighton
Rob has 35 years of design experience in metallics, composites, mechanisms, manufacturing processes, and structures.
Rob’s early years were focused on automated machines, and then changed careers with aerospace composites which he became a subject matter expert in composite directional fiber lamination design and manufacturing of air frame structures and yacht manufacturing.
Behzad Babamiri
Senior Composites Engineer
Bez is a PhD level lattice technology and composites stress analysis engineer, with a focus on business processes and additive manufacturing.
Alexander Derkatsch
Systems Engineer and Software Architect
Alexi is a trained aerospace systems engineer familiar with NASA/MIL standard human rating requirements. Additionally, he can produce software solutions to accelerate internal workflows.
Douglas Crawford
Logistics and Procurment Engineer
Doug is a seasoned procurement engineer with a foundation in accounting and tax services with over a decade of experience in finance and aerospace & defense, specializing in strategic sourcing, supplier management, and regulatory compliance for mission-critical projects like NASA’s Artemis program.
Doug optimizes supply chains, computes accurate demand forecasting, and forms strong partnerships that ensure quality control and on-time delivery.
Case Studies
Our Successful Projects
Lightweight Flight Helmet
Worlds lightest helmet shell manufactured with patented fiber lamination and resin system that outperformed all other shells for impact and puncture resistance, at the same time reduced weight.
Additive Manufacturing
Development of a mechanism utilizing 3D printing technology for rapid prototyping and testing, showcasing innovative manufacturing solutions.
- Innovate Mechanics' rapid prototyping project
- 3D printing of complex mechanisms
- Fast development cycles
Fiberglass Structural Component
Manufacture and testing of a fiberglass composite hull structure for yacht applications, focusing on durability and weight reduction.
- Lightweight design
Rob Leighton
Phone: (938) 256-6112
Email: rob.leighton@gmail.com
Alexi Derkatsch
Phone: (609) 815-0257
Email: ai.derkatsch@gmail.com